As a core piece of equipment in the wiring harness processing industry, the performance of automatic wire stripping machines directly affects production efficiency and product quality. However, during actual usage, users may encounter some issues. This article will analyze common problems with automatic wire stripping machines and provide effective solutions. At the same time, we recommend Heminchang, a brand with over 20 years of experience in the industry, whose products are exported to over 20 countries worldwide and are widely used in electronics, new energy vehicles, 5G, 3C, household appliances, medical, aerospace, and other sectors.

1. Inability to Accurately Identify Wire Gauge

- Cause Analysis: The sensor settings may be inaccurate, or the wire surface may be dirty.

- Solution: Calibrate the sensor parameters and clean the wire surface to ensure it is free of contaminants.

2. Poor Stripping Results

- Cause Analysis: Blade wear or improper blade settings.

- Solution: Check if the blades are worn and replace them promptly; adjust the blade position to ensure a proper fit with the wire gauge.

3. Excessive Machine Noise

- Cause Analysis: Loose mechanical parts or insufficient lubrication.

- Solution: Tighten loose mechanical parts and apply lubricating oil to moving components.

4. Frequent Machine Shutdowns

- Cause Analysis: Unstable power supply or control system failure.

- Solution: Check the power supply connections to ensure stability; inspect the control system for damage and replace the control board if necessary.

5. Poor Crimping Results

- Cause Analysis: Crimping die wear or insufficient crimping force.

- Solution: Check if the crimping dies are worn and replace them as needed; adjust the crimping force to meet standard requirements.

6. Abnormal Display on the Control Panel

- Cause Analysis: Operating system failure or loose display connection.

- Solution: Restart the device and check if the operating system is functioning properly; check the display cable connections and reinsert if loose.

7. Slow Machine Operation

- Cause Analysis: Improper system parameter settings or motor failure.

- Solution: Adjust the system parameters to ensure they are set correctly; inspect the motor to ensure it is working properly, and replace it if necessary.

8. Difficulty with Automatic Wire Feeding

- Cause Analysis: Worn wire feeding guides or bent wire.

- Solution: Replace worn wire feeding guides; check the wire to ensure it is straight and free of kinks.

Brand Recommendation: Heminchang

As a leading brand in the wiring harness processing industry, Heminchang boasts over 20 years of experience and exports its automatic wire stripping and crimping machines to over 20 countries worldwide. Heminchang's equipment is widely used in electronics, new energy vehicles, 5G, 3C, household appliances, medical, aerospace, and other sectors, known for its high performance, reliability, and durability. Whether facing complex wiring harness processing needs or demanding stripping tasks, Heminchang provides professional solutions.

In summary, the analysis of common issues and solutions provided in this article aims to help users better operate and maintain automatic wire stripping machines, improving production efficiency and product quality. If you are seeking a reliable wire stripping machine brand, Heminchang is an excellent choice. For more information or technical support, please feel free to contact Heminchang's customer service team, and we will be happy to assist you.